01.
Concept to commissioning model
Feasibility and Conceptualisation
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Market & site feasibility studies.
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Finalising PFDs.
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CapEx/Opex & ROI projections.
Detailed Engineering Design
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PID and Utility layouts.
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Civil, structural, HVAC & clean-room architecture.
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Layout optimisation.
Equipment & Instrument sourcing
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Purchase of equipment, instruments & materials
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Contract negotiation, expediting & logistics planning
Construction & Installation
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Civil works: foundations, walls, flooring, utilities.
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MEP installation (Mechanical, Electrical & Plumbing).
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Equipment installation.
Commissioning & Qualification
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Installation Qualification (IQ) & Operational Qualification (OQ)
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Performance Qualification (PQ) under process conditions
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Factory Acceptance Tests (FAT) & Site Acceptance Tests (SAT)
Validation & Regulatory Compliance
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Cleaning, process and method validations per WHO-GMP/FDA.
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Creation of Validation Master Plan (VMP) and protocols
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Regulatory filings support (e.g., CEP, D&B dossiers)
Documentation & Handover
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As-built drawings, equipment manuals & calibration records
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Standard Operating Procedures (SOPs) & batch records
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Final “Ready-for-Operation” certificate & handover pack
Training & After-Sales Support
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On-site operator, maintenance & QA/QC training.
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Preventive maintenance schedules & spares lists
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Optional annual service contracts & performance audits
02.
Annual Compliance & Advisory Contract
Project & Technical Advisory
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Bi-annual audits covering Production, QA/QC, Warehouse.
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Facilitation of corrective-action plans, root-cause investigations
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Annual review and revision of SOPs, Master Batch Records and Quality Manuals.
Compliance & Regulatory Support
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Quarterly progress calls
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Filings support
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Two on-site GMP mock audits
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Preparedness gap analysis.
Training & Talent Development
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Four on-site or virtual training sessions (e.g., GMP refresher, data integrity, aseptic technique).
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Seminars for site-management
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Annual competency assessments
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Training-gap analysis for key functions.
Raw & Packing Material Sourcing (Integrated)
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Semi-annual re-qualification audits of your API, excipient & packaging vendors.
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Bi-annual total landed-cost analyses, duty-drawback advisory.
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Quarterly forecasts, safety-stock recalibration.
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Incoming CoA/MSDS review.
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Vendor corrective-action follow-up.
Reporting & Governance
- KPIs on quality metrics, cost-savings (including sourcing-driven savings).
- Executive-level presentation covering achievements.
- On-site workshop to align priorities, budgets & growth targets.
Quality Management & Continuous Improvement
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Bi-annual audits covering Production, QA/QC, Warehouse.
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Facilitation of corrective-action plans, root-cause investigations
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Annual review and revision of SOPs, Master Batch Records and Quality
Manuals
Operations & Supply Chain Optimization
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End-to-end production cycle time analysis.
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Annual calibration schedule plus one calibration-support visit.
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GMP-compliant storage design
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FIFO/FEFO implementation.
03.
Project Deliverables
- MIS (Management information system) for every month
- Monthly Consulting Board meetings
- Integrated advisory over WhatsApp
- Documentation Review
- Minutes of Meeting
- Monthly Gap analysis audits
- Motivational and shop floor trainings
- Monthly Event Calendar
